Oman Pharmaceutical Products Co. L.L.C.
 
Home Corporate Profile Facility & Modules Products Business Opportunity Career & HR Contact Us
Oman Pharmaceutical Products Co. L.L.C.
Facility Overview Capacity & Capabilities Non Antibiotic Unit Antibiotic Unit Hormones Module
 
 
Non Antibiotic Unit
 
Tablet Department :

Granulation equipments like Rapid mixer granulator, automated loading and unloading systems utilizing the principle of vacuum transfer, Fluid bed dryers and blending systems, capable of manufacturing batch sizes up to 1500 Kg. All equipments are PLC operated with down loadable recepies.

Tablet compression equipments operating on the latest pre compression  mechanism, capable of handling materials with varying physical properties. Compression machines capable of delivering 1500 to 2000 tablets per minute. These machines operated through software using Programmable logic control system. Compression machines are monitored by SCADA system -Supervisory control and data acquisition, which acts as supervisor for the equipment,  controlling all the process parameters. These machines are also capable of operating through downloadable recepies.

Coating systems are capable of both enteric and non enteric film coating and sugar coating. PLC operated systems capable of coating up to 125 Kg tablets in a lot.

Vacuum dryers installed in the plant for processing highly moisture sensitive products such as effervescent tablets.

Flat bed forming blister packing machines capable of handling PVC, PVDC, ACLAR and Alu/Alu packing films. These European machines are fully automatic, with NFD-No Fill Detection system and camera system for rejecting defective packs on line. High speed cartonators are attached on line equipped with Pharmacode readers.

Solid dosage packaging is done in HDPE containers of various sizes & shapes.

Capacity : 300 million tablets per annum

 
 
Capsule Department :


Fully automatic Capsule filling equipment capable of filling 90000 capsules per hour. This machine is capable of filling hard gelatin capsules in the size range 00 to Size 3. This fully programmable equipment operates on tamping principle and can achieve high precision in the fill weight of capsules. This machine is equipped with on line metal detector, and check weigher capable of statistical data analysis.

Operations starting from material loading till ejection of good quality, polished capsules are automatic.

Capacity : 144 million capsules per annum

 
 
Oral Liquid :


Liquid in precise quantity-capping-sealing-measuring cup-labelling-caronating-shipper

Different types of formulations such as Clear syrups, Suspensions, Emulsions, Elixers etc can be produced in the section.

Oral liquid manufacturing section comprises of manufacturing set up capable of delivering 6000 liters of syrup every shift. Fully automatic European  bottle filling line comprises of bottle cleaning machine, Syrup filling, bottle sealing and measuring cup fitting machine. The line is fitted with on line checkweigher which rejects bottles not with acceptable weight range. Other equipments in this line are automatic sticker labeling machine, Cartonator and case packer.

To summarize, this line can fill and pack around 25000 bottles in a shift with minimum human involvement.

Capacity : 12 million bottles per annum
 
 
Topical - Ointment, Cream, Gels and Lotions :


This department is equipped for production of Ointments/ Creams/Gels / Lotions

Topical manufacturing facility comprises of jacketed kettles, for handling wax and water phases separately, with VFD -Variable Frequency Drive- driven systems for agitators and mixers. Online homogenizers, capable of achieving high precision oil/water distribution are provided, which ensure accuracy of drug distribution. Metering pumps capable of transferring highly viscous semi solids are provided for transferring creams and ointments from manufacturing vessels to tube filling machines.

Tube filling equipment is capable of filling both aluminium and lami tubes. This American machine can fill up to 70 tubes a minute. It works on displacement mechanism and is equipped with piston and rotary valve system. An online cartonator is provided for packing the filled tubes in to cartons.

Capacity : 6 million tubes per annum
 
 
Topical - Steroid – Ointment, Cream :


This is a dedicated department planned for the manufacturing of ointment /cream formulations containing the Cortico-steroids.

Basic machines and the equipments are similar to that of the General ointment section described above.

Appropriate precautions are taken to ensure containment of the product within the department. Entry/Exit of personnel are allowed through the Air-shower units. The pressure differentials in the area are planned to eliminate the scope for cross contamination of the steroid into any other section. Air exhausted from the department is filtered through the HEPA filters before venting into the environment.

Filling & Packing: Filling is done on Filling machine (TFS-10) & filled tubes are taken out of the filling room into packing hail through the Pass Box fitted with HEPA filter pressure Module. These tubes are tacked into cartons using the Cartonating machine (Model VP 120).

Capacity : 6 million tubes per annum